Basic Info.
Designed Speed
150-400pcs/min
Production Speed
150-400pcs/min
Computer Control Panel
Computer Control Panel
Product Specification
Extra Large
Automatic Grade
Full Automatic
Product Length
350-1600mm
Servo
Full Servo or Semi Servo
Product Description
Below is the clear video of the machine,we upload the video to youtube and youku.
this is two website link:
https://underpad-machine.en.made-in-china.com
http://underpad-machine.en.made-in-china.com
1.Machine parameter
1 Product: length 400-1500mm width 400-600mmor 400-800mm,use touch screen adjust the size of the
underpad,can fold the edge
product name: underpad(under pad) , pet pad , puppy pet, disposable bed pads,disposable
mattress pads,blue pads,chux pads,sugical pads,absorbent pads,medical pads,nursing pads
Product structure:
machine model:RF-BKB(semi servo)
5.The structure of product: surface layer, tissue paper, cotton core, sap, tissue paper, PE film
6.design speed:200m/min
7. Stable speed (Untreated fluff pulp): 150m/min
8.Supply: 380V 50Hz 3 phase,4 liners(design by client's country demand)
9.Power: 170KW (exclude glue applicators and air compressor )
10. Air compressor: 1100L/min,0.6-0.8MPa(should prepare gas source)
11. Rate of finished product:≥98%(exclude caused by glue applicators and splicing the raw material)
12.Machine dimension: 23m*6m*3m(L*W*H)
13.operate worker: 2-3 people
14.weight:30 Ton
15.Machine process direction: facing the machine right to left (or left to right)
16. Machine color: by the client
17. Container:3*40 HQ
the raw material:1.PE film
2.non woven fabrics
3.tissue paper
4.fluff pulp
5.SAP
6.fluff pulp
7.glue
(we can offer the raw material with good price !!!)
the introduce of the under pad production line
Part1.fluff pulp shelf,it use elevator needn't man to carry the fluff pulp,and the shelf can put on two fluff pulp,when the material is use up,it can use new material without stop the machine
Part2.high speed crusher: 600KG/hour(power :30KW)
The crusher can crush the fluff pulp uniform
Part 3.the absorber molding equipment
Use blower and this molding equipment to mold the absorber
Part 4. SAP adding equipment,use frequency to control the quantity of SAP, add 0-20g / PCS all is available.
Part 5.emboss
The client can choose use what shape emboss,the emboss equipment with the collector ring to heater the emboss.also equipment the Pneumatic component.
Part 6. This part is absorber knife,after emboss,use the knife to cut the absorber.when our knife run high speed, these is no noisy.Our knife have the patent.
Part 7. The next is flat equipment,because the line is run high speed, so after the absorber knife,there is a flat equipment to prevent the absorber fly.
Part 8.after add the SAP,we use two layer tissue paper to nip the absorber.then use the PE film and non woven fabrics nip the it.the tissue paper,PE film and non woven all have two shelf,use auto unwinding, auto splicing, auto tension control
Part 9.after the 5 layer is finished.the product sent to this pressure equipment,this equipment adapt 3 rollers ensure the product is flat.
Part 10.after 3 roller flat equipment,this is width 3 fold equipment.
Part 11.after width fold equipment ,these is a 3 roller flat equipment
Part 12.after 3 roller flat equipment,this is finish product knife
Part 13.after 3 roller flat equipment,this is length 3 fold equipment, you can choose 2 or 3 fold by adjust the machine easy.
Part 14.this is finish product arrangement equipment
Part 15.the whole machine control by PLC and we can adjust the speed, product size,SAP quantity,fluff pulp quantity by touch screen
Part 16.this is the back of the machine
Part 16.this is the blower, a underpad production line equipment with two blower,one is for molding the fluff pulp,one is for catch the under pad without fly when it is run high speed.
Part 17.this is the glue applicator machine, a underpad production line equipment with 2 sets
Part 18.this is electric part, it include the frequency,low-voltage apparatus.
3.Under pad production line include below:
Name
Quantity
Main machine
1 set
High speed crusher
1 set
High pressure centrifugal blower
2 sets
Crane
2 sets
Raw materials with auto unwinding, auto splicing, auto tension control
4 sets
Web guider
2 sets
Noisy reduce equipment
1 set
Safety glass door(optional)
1 set
Spare parts
1 set
Electricity box
1
Glue applicator
2 sets
4.The accessory optional
Web guide
FIFE (USA)
KR (China)
frequency
DANFO (Denmark)
Mitsubishi(Japan)
Siemens (Germany)
Frequency motor
Mitsubishi (Japan)
Siemens (Germany)
Servo motor
Mitsubishi (Japan)
Siemens (Germany)
Touch screen
Mitsubishi (Japan)
Siemens (Germany)
PLC
Mitsubishi (Japan)
Siemens (Germany)
Collector ring
MERCOTAC(USA)
Glue applicator machine
Nordson(USA)
ITW(USA)
JHS(China)
JZ (China)
Temperature controller
OMRON(Japan)
relay
Weidmuller (Germany)
Low-voltage apparatus
Schneider (France)
CHNT(China)
Conveyor belt
Habasit (Switzerland)
Timing belt
Gates(USA)
Bearing
NSK(Japan)
cutter
2 knives
Cartridge heaters
1 set
Electrical schematic
1 book
toolbox
1 box
specification
1 book
5. Accessory
6.Packing machine(optional)
1.Semi auto underpad packing machine
2.Full servo auto underpad packing machine
3.Stacker
7.service
The machine shall be ready within 120 working days after the Seller receives the deposit and the sample drawings have been
confirmed by both parties.
The Seller shall inform the Buyer of the machine completion in written form by fax or by email.
Payment term:
The Buyer shall pay the Seller 30% of the total contact amount by TT payment within 10 days from the date the contract is signed,
70% balance shall be paid by the L/C or TT at sight after the machine is loaded on the ship.
Note: If Buyer cannot pay the deposit by the specified date as required above, the Seller has the right to re-price the machine.
Approval before shipping
Machine will be tested and approved in seller's factory before delivery. The time for testing in seller's factory will not be more than 15
minutes. Raw materials consumption within 15 minutes will be afforded by seller. If customer needs more time for testing, the cost will
be afforded by the buyer.
The wastage excludes the circumstances when glue applicator breaks down or exchange material.
Quality guarantee period and wage
The Seller offers a 12-month quality guarantee period from the delivery date. During this period, the Seller shall repair the machine
and provide repair parts (wearing parts, and parts subject to normal wear and tear (such as cutters and belts, etc)or damage attributable
to the Buyer excluded). The damage attributable to the Buyer shall be repaired at the Buyer's cost. (the warranty period is valid from 30
days after the buyer is informed of the test of the machine.)
Installation and Testing
1. The Seller shall be responsible for the first installation and adjustment of the machine sold.
2. Installation and adjustment abroad: The Buyer shall pay for the transportation, accommodation (room and board) and translation
if it requires the Seller to offer after-sales services such as installation, adjustment, training workers, and machine maintenance abroad.
The accommodation offered by the Buyer shall be of three-star standard of China's Hotel at least.
3. The Buyer shall pay the after-service technicians sent by the Seller 100USD per day during extended time. The term of extended time must be within10 working days.
4. If the installation can't be done for the reason attributable to the Buyer, like lack of supporting facilities or raw materials, the Buyer
shall pay the technicians sent by the Seller 100 USD per day during the extended time. All the payment shall be made within three days
after the installation and adjustment is completed. Otherwise, the Seller has the right to terminate after-sales service.
Important note:
The wastage excludes the circumstances when glue applicator breaks down or exchange material.
For the rest payment of 70% amount, the Buyer should open an L/C at sight for the Seller not later
than 60 days after the agreement of the contract. If buyer delays opening L/C more than 60days and
does not finish the payment of the rest 70% amount by other means of payment, the Seller has the
right to sell the machine to other customer and won't return back the deposit to the Buyer.
Seller will inform Buyer of coming for testing the machine or machine ready information in written
Paper sent by fax or by email.
Buyer can't privately ask our engineer stay at his factory work for them after Seller's engineers finish
The installation and training, if the buyer needs technician work with them for one year or longer time,
The buyer has to contact our company manager. Otherwise, we have right to stop all the after the sales
service, and the buyer will be held accountable and compensate for the losses caused to the Seller.
In addition to any other express or implied warranties, Seller warrants that products shall be free from
any defect in workmanship and materials, suitable for buyer's intended purpose and in conformity with
all applicable specifications, samples, or other descriptions. All rights under this warranty shall survive
and inure to the benefit of and be enforceable by Buyer. Failure by Seller to replace defective Products within a reasonable time
after request by Buyer shall be considered a default and Buyer shall be entitled to purchase substitute products at seller's account and risk.
Should Seller receive a claim of defects of Products after the completion of the machine from the
Buyer in writing, Seller shall respond to Buyer within days after the receipt of the claim informing of
the adequate measures to be taken in order to settle the matter. If Seller does not respond to Buyer
within the period of days., Buyer shall have the right to replace the defective products with a
notification to Seller in case that the emergency measures are required and the expenses thereof shall
be borne by either party later on/after the clarification of the causes of the claim.
7. Seller fails to effect the delivery at the contracted time of delivery, Buyer is entitled to cancel this
Agreement and demand for all losses resulted there from or Seller shall postpone delivery with
Buyer's consent, on the condition that Seller pay to Buyer liquidated damages for a delay within days
and further for every days thereafter. Such damages shall be deducted by paying bank during the
negotiation of payment.
Termination
Buyer may terminate this Agreement without any obligation to pay cancellation charges on days notice in writing to Seller for failure
of Seller to fulfill any of its material obligations hereunder: provided, however, that if, during the period of such notice, Seller shall
have remedied such failure, this Agreement shall continue in full force and effect as it would have done had such notice not been given.
Arbitration
Any and all disputes, or controversies, arising between the parties with regard to this Agreement shall be settled upon consultation
between the parties, and if an amicable settlement is not reached. The disputes shall be finally settled by the arbitration in HONGKONG
in accordance with the rules of Hong Kong International Arbitration Centre (HKIAC).
Force Majeure
In the event of non-fulfillment or delayed performance of all or any part of this Agreement, due directly or indirectly to any Act of God,
government orders, rules or restrictions, fire, flood, war, strikes
( including those against Buyer) or labor disputes, or any other causalities or contingencies beyond the control of either party or otherwise
unavoidable. Buyer and seller all shall not be responsible for such non-fulfillment of delayed performance.Seller consult with buyer
and confirm a new date of delivery.
Applicable Law
This Agreement shall be deemed to have been made in and the construction validity and performance of this Agreement shall be governed in all respects by law. IN WITNESS WHEREOF, the parties hereto have caused this Agreement to get signed and sealed by their duly authorized officer or representative as of the date first above written.
Contact us
Contact person:Parker
Phone number:86 18368787879