Basic Info.
Designed Speed
150-400pcs/min
Production Speed
150-400pcs/min
Computer Control Panel
Computer Control Panel
Product Specification
Extra Large
Automatic Grade
Full Automatic
Product Description
Below is the video of the machine,we upload the video to youtube and youku.
this is two website link:
https://underpad-machine.en.made-in-china.com
http://underpad-machine.en.made-in-china.com
Product structure
1.Hydrophobic non woven facrics()
2.Leakage protection rubber( )
3. Hydrophilic non woven facrics()
4. ADL()
5.UP tissue paper()
6.small cotton core()
7.Big cotton core( )
8.leg rubber()
9.Down tissue paper()
10.Elastic waist()
11.Back PE film()
12. Two side tape()
13.Frontal tape( )
we can offer the raw material with a good price or introduce chinese good suppliers to you.
production line
function
optional
main machine
for manufacturing product
required
glue applicator machine
for using hot melt glue
required
manual packing machine
for packing
optional
stacker
for link the main machine and packing machine
optional
full auto packing machine
packing the product without people
optional
Machine type:
1.Full servo
2.Semi servo
3.Normal full automatic
Introduce of servo machine:
Our machine have 3 type,the price is different,servo means the machine equipment with servo motor,the full servo is best,semi servo is second,normal is third,the goodness of servo is the machine can run and be adjust more accurate,servo motor let the machine have less damage when the machine run some years.
Main parameter
1.1)Supply:380V 50HZ
1.2)Gas pressure: 1200L/MIN, 6-8BARs
Product:I shape,3D leakage proof adult diaper
1.4)Product size:S,L(if need add XL size,need add 15000 USD)
1.5)Product structure:surface layer+3D leakage proof+pulp+SAP+ADL+spandex+two side tape+frontal tape+PE film+complex film
1.6)Power:about 250KW(exclude glue applicators and air compress)
1.7)Design speed :200pcs/min
1.8)Stable speed :180pcs/min
1.9)Rate of finished product≥97%(exclude caused by glue applicator and splicing the raw material)
Configuration
machinery part:
1,unwinding
1.) wood pulp unwinding
Two set shafts (width 512mm,roll max external diameter 1400mm)
2.) upper and down tissue paper auto unwinding
Tension control system(each one 1 set)
Splicing button(each one 1 set)
Shaft(each one 2 sets)
unwinding frequency motor (each one 2 sets)
2.) ADL passive unwinding
Equipment with two shaft
3.) hydrophobic non woven auto unwinding
Tension control system(1 set)
Shaft(2 sets)
Frequency motor(2 sets)
Hydrophobic non woven knife(1 set)
Auto splicing(1 set)
Web guide(3 sets)
Crane(1set)
4.)hydrophobic non woven auto unwinding
Tension control system( 1 set)
Splicing button (1 set)
Shaft(2 sets)
Frequency motor(2 sets)
Web guide(1 set)
)Spandex auto unwinding(2 sets)
One side 4 line leg elastic
6.)bottom film passive unwinding
Tension control system(1 sets)
Splicing button(1 set)
Shaft(2 sets)
Frequency motor(2 sets)
Web guide(1 set)
8.)two side tape passive unwinding
Shaft(2 sets)
Manual splicing (need reduce the speed of the machine to splicing the material)
9.)frontal tape passive unwinding
Shaft(2 sets)
Manual splicing (need reduce the speed of the machine to splicing the material)
2.crush and molding:
1.)Adapt crusher crush the untreated wood pulp
)Adapt alloy crusher crush the untreated and treated pulp.the pulp shelf install motor to motor drive the pulp.adapt frequency control the quantity of pulp to synchronization the main machine.
)Adapt double mold wheel molding the absorber(equip with dust collect bag)
)Adapt the frequency control the quantity of SAP
3.knife and pressure device:
1.)Absorber transfer device(1 set)
)Absorber pressure device(1 set)
)Emboss device(1 set)
)Hydrophilic non woven cut off device(1 set)
)Hydrophobic non woven cutter device(1 set)
)Non woven composite device(1 set)
)Frontal tape device(1 set)
)3 rollers pressure device(1 set)
9.)Two side tape cutter device(2 sets)
) 3 rollers pressure device(1 set)
) Arc-shape knife device(1 set)
)Product width folding device(1 set)
)3 rollers pressure device(1 set)
)Elastic waist device
) Finished product knife device
16.)Product width folding device(1 set)
17.)The machine equipment with some inching switch
4,Machine body and transmission
floor and wall made by 20mm steel plate, the base made by 120*120mm square
steel pipe to guarantee the stable and firm of the machine.
The production line drive by timing belt, bearing and servo motor.
Main drive adapt 14mm timing belt link can guarantee the stability when the machine is in a
high speed.
The finished product output will be stacking.
5,air:
The main air pipeline made by iron,the branch air pipeline be linked by strengthen plastic pipe.
Centrifugal blower brand is famous in china and main windpipe equip with reducing value
oil and water separator.
6,electric:
1.main motor adapt frequency control the speed
2.heater auto control the temperature
3.inching switch
4.Prompt bell button and speed control button installed in somewhere so than you can control
machine easily.
5.Glue applicators connect to host machine, then they can cooperation perfect.
brand and origin
No.
part
brand
origin
1
PLC
Mitsubishi
Japan
2
Touch screen
Mitsubishi
Japan
3
Main frequency
Danfo
Denmark
4
Unwinding frequency
Danfo
Denmark
5
Temperature controller
OMRON
Japan
6
Low voltage apparatus
Schneider
France
7
pneumatic component
AIRTAC
Taiwan
8
Bearing
NSK
Japan
9
Conveyor
Habasit
Switzerland
10
Timing belt
Gates
USA
11
Web guide(5 sets)
FIFE
USA
Accessory:
Arc-shape knife
1
Knife
Each one 1 set
heater
6
toolbox
1set
Electrical schematic diagram
1
specification
1
Installation and Service:
The machine shall be ready within 120 working days after the Seller receives the deposit and the sample drawings have been confirmed by both parties.
The Seller shall inform the Buyer of the machine completion in written form by fax or by email.
Payment term:
The Buyer shall pay the Seller 30% of the total contact amount by TT payment within 10 days from the date the contract is signed, 70% balance shall be paid by the TT before loading
Note: If Buyer cannot pay the deposit by the specified date as required above, the Seller has the right to re-price the machine.
Approval before shipping
Machine will be tested and approved in seller's factory before delivery. The time for testing in seller's factory will not be more than 15 minutes. Raw materials consumption within 15 minutes will be afforded by seller. If customer needs more time for testing, the cost will be afforded by the buyer.
The wastage excludes the circumstances when glue applicator breaks down or exchange material.
Quality guarantee period and wage
The Seller offers a 12-month quality guarantee period from the delivery date. During this period, the Seller shall repair the machine and provide repair parts (wearing parts, and parts subject to normal wear and tear (such as cutters and belts, etc)or damage attributable to the Buyer excluded). The damage attributable to the Buyer shall be repaired at the Buyer's cost. (the warranty period is valid from 30 days after the buyer is informed of the test of the machine.)
Installation and Testing
1. The Seller shall be responsible for the first installation and adjustment of the machine sold.
2. Installation and adjustment abroad: The Buyer shall pay for the transportation, accommodation (room and board) and translation if it requires the Seller to offer after-sales services such as installation, adjustment, training workers, and machine maintenance abroad. The accommodation offered by the Buyer shall be of three-star standard of China's Hotel at least.
3. The Buyer shall pay the after-service technicians sent by the Seller 100USD per day during extended time. The term of extended time must be within10 working days.
4. If the installation can't be done for the reason attributable to the Buyer, like lack of supporting facilities or raw materials, the Buyer shall pay the technicians sent by the Seller 100 USD per day during the extended time. All the payment shall be made within three days after the installation and adjustment is completed. Otherwise, the Seller has the right to terminate after-sales service.
Important note:
The wastage excludes the circumstances when glue applicator breaks down or exchange material.
Seller will inform Buyer of coming for testing the machine or machine ready information in written
Paper sent by fax or by email.
Buyer can't privately ask our engineer stay at his factory work for them after Seller's engineers finish
The installation and training, if the buyer needs technician work with them for one year or longer time,
The buyer has to contact our company manager. Otherwise, we have right to stop all the after the sales
service, and the buyer will be held accountable and compensate for the losses caused to the Seller.